COPPER SEAMLESS TUBE PRODUCTION LINE - BILLET DIA. 80-120 MM - MIN. TUBE DIA.. 6.0 MM, WALL THICKNESS 1.0 MM

Description COPPER SEAMLESS TUBE PRODUCTION LINE - BILLET DIA. 80-120 MM - MIN. TUBE DIA.. 6.0 MM, WALL THICKNESS 1.0 MM
Ref. No. TUBELINECU170701
Year 1974-2005
Brand INNSE, SMS, MDM, LOI, SCHUMAG, MRB ETC.
Qty. 1 Second-hand copper seamless tube production line
Mfc. INNSE, SMS (Mannesmann Demag-Meer), LOI, Hacker, Schumag, Lühr, Firbimatic, MRB
Built 1974 – 2005
Entry Material Billet sizes
Billet weight approx. 500 kg Billet temperature
Exit Material - Tube sizes of each step of process
Piercing mill Dia. 115 mm Wall thickness
Pilger mill Dia. 58 mm Wall thickness
Spinner # 1 Dia. 6.0 mm Wall thickness
Spinner # 2 Dia. 6.0 mm Wall thickness
Spinner # 3 Dia. 6.0 mm Wall thickness
Spinner # 4 Dia. 6.0 mm Wall thickness
Drawing machine Dia. 0.6 – 267 mm Wall thickness
Scope of supply Billet Furnace Exhaust Air System Billet Brushing Machine
Cold Circular Saw Rotary Piercing Mill Straightening Machine Pilger Mill
Emulsion Plant Central Lubrication System Tube Transportation System
Spinner # 1 Spinner # 2 Spinner # 3 Spinner # 4 Induction Annealing Line
Drawing Machine Degreasing Unit Basket Magazine Basket Lifting Device
Tube Transport Baskets Spare Parts
Technical Specification
Billet Furnace Mfc. LOI Built
Max. Temperature ? Heated by gas No. of zones
Charging & discharging device Electrical Cubicle
Exhaust Air System Mfc. LOI Built
Roller table with billet brushing machine Mfc. LOI Built
Cold Circular Saw - Station Mfc. ? Built
New electrical & mechanic parts in 1978 New adjustable bumper in 1997
Speed ? Blade dia.
Rotary Piercing Mill Mfc. INNSE Built
Standard version Min/Max. billet; dia. x length
Billet length min / max 7000 / 14000 mm ?? Feeding system
Roller application angle 5 - 9 ° Roller speed (min/max)
Additional Transverse transport unit Tube transportation system to the piercing mill
Main motor Max. power 2 x DC 700 kW, 1000 RPM
Dimensions of pressure rollers (diameter x width) 116 - 145 x 450 mm
Dimensions of pressure rollers (dia. x W) 650 x 500 mm
Roller material (material No. ) 1.2343
Core material of the pressure rollers 1.2343 Hardness of the outer alloy
Mandrel diameter 86 mm Mandrel material
Mandrel adjustments by motor
Service life (rel. to km of bloom) Rollers 24.2 Mandrel 3.6 Pressure roller 36.3 ????
Use of the system (hours per week 1992) 120
Time needed to change the tools 150 min.
Time needed to change the mandrels 2 min.
Time needed to change pressure rollers 30 min.
Incoming billets Dia. x L 115 x 5400 mm Weight
Outgoing billets Dia. x width x length 115 x 13 x 12500 mm
Roller speed 70 – 90 RPM Max. performance
Roller application angle (° ) 7 Degree of deformation
Machine availability ( % ) 82 Rotary crane – Load
Electrical Control System PLC ??? Bridge crane
Cooling water filter system Transformer Primary ? Secundary V, ? kVA
Hydraulic turning table Exit roller table
Straightening Machine Mfc. Built
Entry and exit roller table
Pilger Mill Mfc. SMS (MDM) Built
Type Cold pilger mill 3 x 115 VMR
Feeding system Continuous Chain transportation system
Strokes (max/actual) 90 / 85 per min.
Feed rate 15.8 / 14.1 mm/stroke Filter
Shell length max/min. 14000/8000 mm Shell dia.
Shell weight 500 kg
Exit material
Tube dia. OD/ID 58 / 53.2 mm Tube length
Max. tube eccentricity (%) ± 2
Main motor Max. power 950 kW, 800 RPM, DC
Calibrating roller manufacturer Kind+Co / Century
Rolling Calibrating roller (diameter x width) 610 x 220 mm
Tools Calibrating roller material (material No.) TQ1 / 1.2344
Calibrating roller hardness (HRc) > 52
Service life of calibrating roller (rel. to km of pilger pipe) Material Cu Approx. 350 – 2000 ???
Mandrels Material 1.2363 Chrome plated? Yes - thickness 0.003 mm
Hardness (HRc) 54 - 56
Time to change the calibrating roller 3.5 h Time to change the mandrels
Degree of deformation (%) 100 Machine availability
Electrical Control Control station PLC ???
Noise protection cover Tube guiding system – pilger tunnel
Turning device pilger tools Mandrel support
Emulsion Plant Mfc. ? Built
Capacity ?
Central Lubrication System Mfc. Delimon Built
Type ? Capacity
Tube Transportation System Mfc. Built
Length ? Ejection unit
Second-hand pre-draw spinner block MR1
Manufacturer Marshall Richard (MR) Year of mfc./assembly
Modifications 1998 controls & 2003 drum
Standard version VNCB 84 Direction of rotation (from above)
Block diameter 2134 mm Max. tube inlet dia., ext. dia. x wall thick.
Min. tube outlet dia. ext. dia. x wall thick. 6 x 1 mm Max. pulling force
Max. pulling speed 750 m/min.
Dancers with automatic speed regulation Type Ultrasound
Pressure rollers (set x number per set) 3 x 2 No. of baskets in circulation
Discharge/mounting table. max. load cap. approx. 1500 kg
Tool material Tungsten carbide External lubricator
Mandrel material Tungsten carbide Main motor Max. power
Discharge Table Motor Max. power DC 30 kW, 1750 RPM
Mounting table Motor Max. power DC 30 kW, 1750 RPM
Coil weight 500 kg Time needed to change the tools
Machine availability ( % ) 79.8 Roller table - 2011
Electrical Control Mfc. ? PLC Control supplier
Pointing station (new hydraulic & el. control – 2013) Pulling carriage – 1985
Pre-straightener – 1980 Basket lifting device
Transformer
Second-hand spinner block MR2
Manufacturer MR Year of mfc.
Modification in 1998 Control system Standard version VNCB 84
Direction of rotation (from above) right (clockwise) Block diameter
Max. tube inlet dia., ext. dia. x wall thick. 58 x 2.4 mm
Min. tube outlet dia. ext. dia. x wall thick. 6 x 1 mm Max. pulling force
Max. pulling speed 1000 m/min. No Relaxation device for cutting
Dancers with automatic speed regulation Type Ultrasound
Pressure rollers (set x number per set) 1 x 2 3 x 1
Number of baskets in circulation 7
Discharge/mounting table, max. load cap. Approx. 1500 kg
Tool material Tungsten carbide External lubricator
Mandrel material Tungsten carbide Main motor Max. power
Discharge table Max. power DC 30 kW, 1750 RPM
Mounting table Max. power DC 30 kW, 1750 RPM
Use of the system (hours per week) 144 Coil weight 500 kg
Time needed to change the tools (min) 0.5 Machine availability
El. Control – 1975 Lubrication system – 1980
Pulling carriage – 1985 Rotary crane
Hydr. tube pointing machine – 1992 Basket feeding device – 1979
Transformer
Second-hand spinner block MR3
Manufacturer MR Year of mfc.
Modification in 1999 Control system Standard version VNCB 84
Direction of rotation (from above) right (clockwise) Block dia.
Indicator Max. tube inlet dia., ext. d. x wall thick. 29 x 1.45 mm
Min. tube outlet dia., ext. d. x wall thick. 6 x 1 mm Max. pulling force
Max. pulling speed 1120 m/min. No Relaxation device for cutting
Dancers with automatic speed regulation Type Ultrasound
Pressure rollers (set x number per set) 1 x 2 2 x 1
Number of baskets in circulation 13
Discharge/mounting table. max. load cap. Approx. 1500 kg
Tool material Tungsten carbide External lubricator
Mandrel material Tungsten carbide Main motor Max. power
Discharge table Max. power DC 30 kW, 1750 RPM
Mounting table Max. power DC 30 kW, 1750 RPM
Use of the system (hours per week) 144 Coil weight
Time needed to change the tools (min) 0.5 Machine availability
Hydr. tube pointing press – 2009 Pulling carriage – 1985
Electrical control – 2001 Mfc. ? Type ?
Rotary crane Lubrication system – 1994 Transformer
New basket circulating system – 2007
Second-hand spinner block MR4
Manufacturer MR Year of manufacturing
Standard version VNCB 84 Direction of rotation (from above)
Block diameter 2134 mm
Indicator Max. tube inlet dia., ext. dia. x wall thick. 45 x 2.1 mm
Min. tube outlet dia. ext. dia. x wall thick. 6 x 1 mm Max. pulling force
Max. pulling speed 900 m/min.
Dancers with automatic speed regulation Type Ultrasound
Pressure rollers (set x number per set) 3 x 2
Number of baskets in circulation 7
Discharge/mounting table. max. load cap. Approx. 1500 kg
Tool material Tungsten carbide External lubricator
Mandrel material Tungsten carbide Main motor Max. power
Discharge table Max. power DC 30 kW, 1750 RPM
Mounting table motor Max. power DC 30 kW, 1750 RPM Coil weight
Time needed to change the tools (min) 0.5 Machine availability
Tube pointing machine Mfc. ASMAG Type
Pulling drum – 1990 Pulling die holder – 1990 Rotary crane – 2001
Lubrication system – 1996
Induction Annealing Line
Mfc. Built
De-coiler Dancer Straightening machine
Marking unit Annealing furnace Oil transformer Extraction system (oil vapour)
Electrical Control – 2008 Guiding rolls
Qty. 2 Induction coils – spare – 2010
Drawing Line F4
Mfc. Schumag Type
Flying shear Mfc. Hacker Type
Roll cross Mfc. Hacker Built
Tube pointing machine Straightening machine – horizontal-vertical Blow-out device
Exhaust system Mfc. Lühr Type
Perchlorethylene Degreasing Unit
Manufacturer Firbimatic Year of manufacturing
Features Activated carbon Vacuum pumps Distillation Tank system
Refrigerating plant Working chamber
Max. coil weight (t) 2.5 Max. coil diameter
Min. pipe diameter (mm) 12 Max. pipe diameter
Min. pipe length (m) 3 Max. pipe length
Cycle time Approx. 30 min Operating voltage
Connected power 180 kW, 185 A Amount of solvent
Working – degreasing chamber – 2011 Electrical Control
Steam generator in Container Mfc. Hada Type
Heating coil for steam generator – spare - 2007
Basket Transport System
Qty. 250 Tube transport baskets - 1983 Qty. 35 Tube support devices – 1986
Basket storage area – roller table – 1980 Basket lifting device – 2007
Spare Parts
For all above specified equipment there are a lot of maintenance parts and spare parts
available i.e. crank shaft for pilger mill – 2000 etc.
Please advise if further information is requested.

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